Hardfacing Welding Consumables (FCAW)

ProductName

Applications and Characteristics

Typical Weld Deposit Analysis (%)

Typical Weld Deposited Hardness (HRC)

REVOCORMANG-OA(Self-Shield)

REVOCOR MANG-OA is a self-shielded flux cored wire for hardfacing application. Its austenitic manganese steel type alloy used for build-up and reinforcing manganese steel castings and wear components. It possesses excellent work hardening properties and the degree of work hardening is dependent on the amount of impact on the rebuilt component.

C

4.67

59.0

Mn

1.5

Si

0.50

Cr

21.5

Ni

3.83

REVOCOR

Mn-Plus-OA

(Self-Shield)

REVOCOR Mn-Plus-OA is a self-shielded flux cored wire with more carbide content in austenitic structure. Suitable for build-up and repair welding manganese steel castings and wear components. It possesses excellent work hardening properties and the degree of work hardening is dependent on the amount of impact on the rebuilt component.

C

4.62

60.0

Mn

1.7

Si

0.15

Cr

24

Ni

0.80

REVOCOR

BUILDUP-OA

(Self-shield)

REVOCOR BUILDUP-OA is a self-shielded flux cored wire for hardfacing application. The weld deposit is similar to low alloy steel.

C

0.08

30.0

Mn

0.98

Si

0.19

Cr

0.77

Mo

0.16

REVOCOR

BUILDUP-G

REVOCOR BUILDUP-G is a gas shielded type all position flux cored wire for general purposehardfacing alloy which provides a good impactresistance and mild abrasion resistances.

C

0.10

24.0

Mn

1.20

Si

0.50

Cr

1.20

Mo

0.30

REVOCOR

SUPER BU-G

REVOCOR Super BU-G is a gas-shielded type flux cored wire for hardfacing application suitable for all position where work-piece issubjected to high compression stress; it provides good severe impact and mild abrasion resistance.

C

0.12

34.0

Mn

1.68

Si

0.44

Cr

1.26

Mo

0.30

REVOCOR

BBHC-G

REVOCOR BBHC-G is a gas shielded type hardfacing flux cored welding wire. It is used on components where the severe impact and mildabrasion resistance is needed. High welding performance suitable for all welding positions on components subjected to high compression

stress.

C

0.20

44.0

Mn

1.18

Si

0.54

Cr

2.09

Mo

0.53

REVOCOR

102-G

REVOCOR 102-G is gas shielded type hardfacing flux cored wire for repair welding of hot work tool steel where it possesses good high stress abrasion, heat fatigue and sluggish abrasion resistance.

C

0.29

52.0

Mn

1.76

Si

0.39

Cr

6.80

Mo

1.30

W

1.28

V

0.20

REVOCOR

D-G

REVOCOR D-G is a gas shielded type all position flux cored type hardfacing welding wire. It possesses good impact and abrasionresistance especially for work-piece that is subjected to metal-to-metal or metal-to soil abrasion.

C

0.56

57.0

Mn

1.42

Si

0.56

Cr

5.60

Mo

0.25

REVOCOR

DW-G

REVOCOR DW-G is a gas shielded type all position flux cored wire for general purpose hardfacing alloy which provides a good balancebetween abrasion and impact resistant. It is most suitable for metal-to-metal friction applications as well as metal-to-earth abrasion.

C

0.70

58.0

Mn

1.60

Si

0.60

Cr

5.90

Mo

1.00

W

0.55

REVOCOR

969HC-G

REVOCOR 969HC-G is gas shielded type hardfacing flux cored wire for surfacing components subjected to wet or dry hard particles abrasion and low to moderate impact loading. The air hardening martensitic weld deposit remains cracks free on most steel under normal welding conditions. It possesses good high stress abrasion, heat fatigue and sluggish abrasion resistance. Suitable for work-piece subjected to metal-to-metal or metal-to-soil abrasion.

C

0.60

55.0

Mn

1.60

Si

1.50

Cr

6.60

Mo

0.70

REVOCOR

969HC-OA

(Self-shield)

REVOCOR 969HC-OA is a self-shielded flux cored wire for hardfacing application. Its air hardening martensitic weld deposit remains cracks free on most steel under normal welding conditions. It possesses good high stress abrasion, heat fatigue and sluggish abrasion resistance. Suitable for work-piece subjected to metal-to-metal or metal-to soil abrasion.

C

0.50

56.0

Mn

1.43

Si

0.24

Cr

6.40

Mo

0.59

REVOCOR

R100HC-OA

(Self-shield

or

Gas-shield)

REVOCOR R100HC-OA is self or gas shielded type hardfacing flux cored welding wire with significant high carbon and chromium in weld metal to achieve mild to moderate impact and severe abrasion resistance. Good wear resistance at elevated high temperature ≤ 600°C

C

4.80

60.0

Mn

1.50

Si

1.50

Cr

26.50

Mo

1.00

REVOCOR

R101HC-OA

(Self-shield

or

Gas-shield)

REVOCOR R101HC-OA is self or gas shielded type hardfacing flux coredwelding wire with significant high carbon and chromium in weld metal to achieve mild to moderate impact and severe abrasion resistance. Good wear resistance at elevated high temperature ≤ 600°C

C

5.11

61.0

Mn

0.83

Si

1.26

Cr

19.41

Others

0.30

REVOCOR

R100DHC-OA

(Self-shield

or

Gas-shield)

REVOCOR R100DHC-OA is self or gas shielded type hardfacing flux cored welding wire with significant high carbon and chromium in weld metal to achieve good mild to moderate impact and severe abrasion resistance. Good wear resistance at elevated high temperature ≤ 600°C

C

5.50

61.0

Mn

0.85

Si

0.64

Cr

27.30

Mo

0.04

REVOCOR

R100BHC-OA

(Self-shield

or

Gas-shield)

REVOCOR R100BHC-OA is self or gas shielded type hardfacing flux cored welding wire with significant high carbon and chromium carbide with boron carbide hard surfacing alloy in the weld metal. It is used on components where the most severe abrasive wear combined with low

to moderate impact. Good wear resistance at elevated high temperature ≤ 600°C

C

5.00

60-65

Mn

1.00

Si

1.00

Cr

27.00

B

0.70

Fe

Bal.

REVOCOR

R100XHC-OA

(Self-shield

or

Gas-shield)

REVOCOR R100XHC-OA is self or gas shielded type hardfacing flux cored welding wire with significant high carbon and high chromiumcarbide hard surfacing alloy in the weld metal. It is used on components where the most severe abrasive wear combined with low to moderate impact. Good wear resistance at elevated hightemperature ≤ 600°C

C

5.50

60-65

Mn

1.00

Si

1.00

Cr

30.00

Fe

Bal.

REVOCOR

62-OA

(Self-shield

or

Gas-shield)

REVOCOR 62-OA is a self-shielded or gas shielded flux cored wire for hardfacing application with high carbon and chromium in weld metal to achieve very good abrasion resistance. Good wear resistance at elevated temperature ≤600°C.

C

5.20

64.0

Mn

0.95

Si

0.55

Cr

19.20

Mo

5.20

Nb

5.20

W

2.00

V

1.00

REVOCOR

63-OA

(Self-shield

or

Gas-shield)

REVOCOR 63-OA is a self-shielded or gas shielded flux cored wire for hardfacing application with high carbide spread evenly over all weld metal to achieve very good abrasion resistance. Good wear resistance at elevated high temperature ≤816°C.

C

5.20

64.0

Mn

0.95

Si

0.55

Cr

19.20

Mo

5.20

Nb

5.20

W

2.00

V

1.00

REVOCOR

64-OA

(Self-shield

or

Gas-shield)

REVOCOR 64-OA is a self-shielded or gas shielded flux cored wire for hardfacing application with high abrasion resistance, good corrosion resistance and high hardness at elevated temperature. The weld metal is a highly complex carbide in a very hard matrix that provides excellent abrasion resistance at elevated high temperature ≤600°C.

C

5.20

63.0-68.0

Mn

0.40

Si

0.90

Cr

23.20

Nb

7.00

B

1.20

REVOCOR

65-OA

(Self-shield

or

Gas-shield)

REVOCOR 65-OA is a self-shielded or gas shielded flux cored wire for hardfacing application with high carbide spread evenly over all weld metal to achieve good hardening effect. The weld metal possesses good elevated high temperature abrasion, low stress abrasion and

good corrosion resistance. Good wear resistance at elevated high temperature ≤650°C.

C

5.20

63.0

Mn

0.80

Si

1.20

Cr

23.50

Nb

6.70

REVOCOR

66-OA

(Self-shield

or

Gas-shield)

REVOCOR 66-OA is a self-shielded or gas shielded flux cored wire for hardfacing application with high chromium with high vanadium element to form micro vanadium carbide in weld metal to achieve very goodmetal-to-hard soil abrasion. It possesses good elevated high temperature abrasion, low stress abrasion and good corrosion resistance. Good wear resistance at elevated high temperature ≤600°C.

C

5.50

63.0

Mn

1.50

Si

1.00

Cr

21.00

V

10.20

REVOCOR

70-OA

(Self-shield

or

Gas-shield)

REVOCOR 70-OA is a self-shielded or gas shielded flux cored wire for hardfacing application with high volume of carbide in weld metal to achieve very good hardening effect. It possesses good elevated high temperature abrasion, low stress abrasion and good corrosion resistance. Good wear resistance at elevated high temperature ≤650°C.

C

5.50

65.0

Mn

0.80

Si

0.50

Cr

11.20

Nb

6.60

V

6.20

REVOCOR

75-OA

(Self-shield

or

Gas-shield)

REVOCOR 75-OA is a self-shielded or gas shielded flux cored wire for hardfacing with high chromium carbide for metal to earth application. It can be used on components subjected to severe abrasive wear combined with moderate impact. Can be used on carbon, low alloy or

manganese steel.

C

3.50

55.0-63.0

Mn

1.20

Si

1.00

Cr

26.00

Mo

0.60

Others

Bal.